Spraying jobs with robots

: In the traditional manufacturing industry, the scale of the employees symbolizes the strength of a company; but at the Foton Motors Shandong multi-purpose vehicle plant, there have been no visible labor, sparks, and tires installed on the robot arm. Intelligent gluing robots, automatic car transport engines, electromagnetically-powered orbital logistics and other machines are all working automatically. The products enter the various processes in an orderly manner. The limited number of workers are technicians who monitor the data quietly.

The increase in labor costs and the occurrence of safety accidents from time to time make it urgent for robots in the manufacturing and service industries to replace artificial development. In recent years, in accordance with the pilot requirements of the State Administration of Work Safety on “Mechanization Substitution, Robot Operation, and Automation Reduction”, the safety supervision department of the High-tech Zone in Weifang City has actively carried out scientific and technological strengthening operations to create a first-rate intrinsic safety enterprise and achieved safety in production and economy. The "double harvest" of benefits.

According to Tao Zhonghua, director of Foton Motors Shandong Multi-purpose Vehicle Factory, the strong technology has not only ensured the safety of the company's production, but also ensured the health of the workers. It is also beneficial to the improvement of the company's profits. In order to protect the health of spraying operators, Foton Motors Shandong Multi-purpose Vehicle Factory invested 55 million yuan to outfit 28 spraying robots. After the robots were equipped, the spraying job reduced 200 workers, and the workers were no longer in direct contact with chemicals, which greatly reduced the incidence of occupational diseases. Not only that, the spray shop's production line automation equipment rate reached 95%, paint utilization rate increased from 40% to 55%, per capita profit increased by 10%, which not only ensured the health of workers, but also improved the efficiency. It is a win-win situation for enterprises. select.

In a fully automatic factory, it is not only a single spray coating and gluing, including installation, assembly, and logistics. Foton Motors Shandong Multi-function Vehicle Factory has established a “smart factory” at the beginning of its construction, positioning itself in intelligent, With digitalization and high-end technology, robots have been applied to all aspects, and welding and painting processes have all achieved robotic operations to ensure product quality.

“Intelligent manufacturing should now be said to have become a main line and main direction for China-made 2025. It is one of the key projects for China's manufacturing of 2025. It has also written government work reports and the state has given it high priority.” Deputy Dean Zhong Zhongde said that in the 600,000 cylinder head production project just completed, robotic replacement of artificial sanding has been developed in terms of casting cleaning, so that the dust is closed in the equipment and noise is reduced. There is a significant improvement in the overall environment.

Foton Motors Shandong Multi-purpose Vehicle Factory is just a microcosm of the safe production of “high-tech innovation, robotic operation, automation reduction,” and “technical safety and security” in Weifang High-tech Zone.

In the past, when workers dry rolled steel, all of them were subject to a scald accident. In recent years, Weifang Special Steel Group has implemented the “mechanized substitution, automatic reduction and reduction” of mechanical production, and has transformed and replaced the equipment, which greatly reduced the number of employees. The labor intensity has reduced safety accidents, and everyone has worked harder and harder.

Weifang Special Steel Group has invested 56 million yuan to improve the key links such as ironmaking and steelmaking. The automation rate of important parts such as blast furnace feeding and sintering has reached 100%. All high-risk processes have been installed with automatic control and emergency interlocking devices. Increased by 17%, labor consumption decreased by 11%, the cost per ton of steel decreased by more than 5%, and accidents such as object strikes and high-temperature burns decreased by 65%, and the benefits increased by more than 15%.

Not long ago, the other two companies in the high-tech zone also tasted the sweetness of "technology and safety." Weifang Futai Machinery Co., Ltd. has improved the nodulizer used for casting and improved the quality of castings; Weifang Yuze Machinery Co., Ltd. has built slow cooling pits, improved the cooling rate, and improved the finished product rate. The improvement of technology has greatly improved the efficiency and quality of the two companies. When it comes to this matter, the heads of the two companies all praised the same person. It was with his help that the company improved its technology and increased its profits. . Their key figure is Dr. Zuo Qiwei, who has just been recruited by the High-tech District Work Safety Supervision Bureau. He graduated from the Metallurgical Engineering Department of Beijing University of Science and Technology, and has a solid theoretical foundation for metal melting operations, production, inspection equipment, and other applications. And rich practical experience.

In order to make the “Technology Safety” road go even further, the Safety Supervision Bureau of the High-tech Zone will play the professional advantage of the Doctor of Metallurgy and cooperate with the company to solve technical problems. 14 mechanical manufacturing and casting enterprises in the High-tech Zone will benefit from this. At the same time, the High-tech Zone Supervision Bureau also selected third-party intermediaries for the country, hired experts and 62 senior engineers to develop targeted measures for targeting the crux of different companies.

"Science and technology are the primary productive forces and a powerful driving force for safe production. The science and technology are more prosperous and safer." Yao Kezeng, director of the High-tech Zone Safety Supervision Bureau, said that in order to ensure that production is safe and sounding, the company must establish a foothold in the new situation. The new starting point is to take the road of “enhancement in science and technology”, create intrinsic safety in key posts and key links, build a safe production safety net, and achieve safe development.

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