[Application] Machine generation, 30 seconds to produce a rice cooker
Guangdong Tanzhou International Convention and Exhibition Center will hold its first show--the second Pearl Suit Conference, in which a smart manufacturing unit will be contracted by a rice cooker automated production line in Shunde. Yesterday, this production line made its debut after more than a month of preparation and commissioning. This production line consisting of 14 directly involved companies can assemble one finished product every 30 seconds, and the finished product will be used for sales to generate revenue. The reporter learned that similar to a complete product production line, and integrated so many robot companies to display, this is the first time in Shunde. For participating companies, they value the value of such a group exhibition for products and brands. 14 companies set up a production line This is an automated production line built according to Industry 4.0 thinking from customer selection, product production to final delivery to customers. There are 14 companies directly involved in the project, except for the injection molding machine provided by Nanhai Enterprises, all other hardware and software are from Shunde. The Shunde District Information and Industrialization Integration Innovation Center (referred to as “Shunde Two-Chemical Centerâ€) and the Shunde Robotics Association led the planning of such a production line. Yesterday, in a large factory building, in a space of 30 meters × 25 meters, more than 100 sets of equipment are working at the same time, completely showing the production process of a rice cooker. According to Duan Xianchun, director of the Shunde Center for Shuanghua, this production line incorporates lean thinking, information tools, and automated methods to produce the “ Made in China 2025 †elements in Shunde's home appliance. Among them, in terms of automation, the entire production line has distributed a number of manipulators provided by Shun Enterprise, and has played different handling functions to realize machine generation. In terms of informationization, the information system designed by Quick Easy Software Information Company can inform the “missing material†and “fault†information through a button and automatically deploy it in the background. Song Junhua, the company's chief product manager, said that in order to improve efficiency in production, one must save people, and the other is to automate. However, if there is no information cooperation, insufficient supply of materials will also delay efficiency. Production site displays sales data 　　 At the exhibition site, in addition to seeing the complicated machine work, the visitors can also see a huge screen showing the data of the transaction and production. This is also a highlight of this production line. Guangdong Li Shifeng Robotics Co., Ltd. is mainly responsible for the production line during this exhibition, and is responsible for the planning and debugging of the overall technical links. Liu Hangang, the chairman of the company, told the reporter that the biggest bright spot of this production line is that it can directly produce the products for the downstream and sell them, thus generating benefits. In the debugging area, the sales data of the branded product online mall is being displayed on the display screen, and part of the volume of the mall is produced, packaged and transported from this production line. Liu Hangang said that unlike the automated mobile phone shell production line built in Dongguan, this production line displayed by Shunde has found the next home, which can produce products for customers for a long time. "We are responsible for production and others are responsible for selling." According to Duan Xianchun, after the machine is commissioned, the entire design will meet 30 seconds to produce a product that meets the requirements. In other words, this line can produce 120 rice cookers in an hour. "If you work 24 hours, you can have 2,880 products from here. Delivered out." Liu Hangang said that such a production line has reserved enough interfaces at the beginning of the design to facilitate the interconnection of new devices. At present, this production line intelligently produces rice cookers and convenient spray water meter, and after adding corresponding units and equipment, it can meet the production needs of small varieties and multi-volume products. Wuxi Lerin New Energy Technology Co.,Ltd. , https://www.lerin-tech.com